FlexPro Flexo Folder Gluer

The Future of Box Finishing: BW Papersystems’ Advanced Solutions

In the evolving world of corrugated box manufacturing, efficiency, precision, and innovation define the competitive edge. At BW Papersystems (BWP), they continue to deliver high-performance finishing solutions that enable manufacturers to streamline production, maximise output, and deliver high-quality boxes. Among its offerings are the FlexPro flexo folder gluer, the MaxPro rotary die-cutter, and the ServoPro rotary die-cutter. These machines represent the pinnacle of reliability, automation, and productivity, setting a new standard in corrugated box finishing.

FlexPro: Evolution in FFGs

The FlexPro flexo folder gluer represents the next evolution in box-making technology, engineered for both quick setup and long-run efficiency. BWP designed the FlexPro to address the challenges that manufacturers face in day-to-day production, ensuring that uptime, performance, and ease of maintenance are at the forefront. The FlexPro's set-while-run capability allows manufacturers to prepare for the next job while the machine is still running, reducing downtime and enhancing throughput.

Key features of the FlexPro include:

  • Variable stroke feeder for accuracy and seamless operation
  • Set-while-run print units with toolless printing plate mounting and auto plate locking
  • Top print/down fold configuration for enhanced print registration and quality
  • Four-shaft slotter with two-up capability
  • Servo-driven bottom die-cutter with SHARK anvil trimming system and mechanical scrap ejection
  • Advanced scrap handling unit for efficient waste removal
  • Down folder with independently driven vacuum belts for precision folding
  • Down stacking counter ejector for minimal crush and optimised bundle handling

Pete Bickford, Vice President of Sales, North America, highlights the importance of the FlexPro. He said, "Our customers have asked for a machine that will meet or exceed our competitors’ performance and have a lower annual cost of ownership. The FlexPro meets these needs to transform our customers’ production line and increase profitability.”

Steve Biller, Director of Product Management, added, "The FlexPro product family is the most accessible SWR flexo folder gluer in the market. This is the most user-friendly machine we have ever built.”

Mark Taylor, Director of Sales EMEA, said, "We understand the challenges our customers face in their day-to-day operations. Our New Product Development team has designed the FlexPro to address the specific needs of the global market. We want to provide our customers in EMEA with a better customer experience, so we have increased our manufacturing, service, and parts in our Germany location. The FlexPro meets our customers’ expectations of performance and low cost of ownership.”

MaxPro: Power and Productivity Combined

The MaxPro rotary die-cutter is a cornerstone of high-quality box production. This servo-controlled machine is built for durability and ease of use, offering manufacturers a robust solution that meets the demands of modern packaging production. 

Key features of the MaxPro include:

  • Full servo-controlled feed table for precision
  • Dual-belt drive system with enhanced bearing capacities and journal strength
  • Shark Anvil Trimmer for superior die-cutting performance

ServoPro: Precision and Performance

The ServoPro rotary die-cutter is designed for high-output, high-precision die-cutting. 

Key features of the ServoPro include:

  • True direct drive servo system for precise motion control
  • Inside print capability with single or multiple colour options

Advanced HMI across all Machines

All BWP machines are equipped with a modern Human Machine Interface (HMI) designed for intuitive operation, real-time diagnostics, and increased accessibility. Their HMI systems provide operators with seamless control, enhanced troubleshooting capabilities, and improved production efficiency. Additionally, they include user manuals, fault information, and guidance for operators at all levels, ensuring that every machine in our lineup meets the highest standards of usability and performance.

Innovation, Reliability, and Performance

BW Papersystems have built their reputation on delivering high-quality, innovative solutions that enhance efficiency and productivity in the corrugated packaging industry. Whether it’s the versatility of the FlexPro, the power of the MaxPro, or the precision of the ServoPro, their finishing machines offer advantages for manufacturers looking to optimise their operations.

Key benefits of the finishing solutions include:

  • Quick setup and reduced downtime: set-while-run capabilities streamline production and maximise efficiency
  • Advanced automation and user-friendly interfaces: intuitive controls and ergonomic designs make operation easy and efficient
  • Proven reliability and durability: backed by extensive industry expertise and commitment to innovation
  • Trusted partnership: dedicated to long-term support, providing OEM parts and expert service to keep operations running smoothly

"As the corrugated packaging industry continues to evolve, we remain at the forefront, delivering cutting-edge solutions that enable manufacturers to stay ahead of the competition. From the FlexPro’s high-speed precision to the MaxPro and ServoPro’s advanced die-cutting capabilities, our finishing offerings set a new standard for efficiency, reliability, and performance in the industry,” concluded Biller.

 

Find Your Machine

BW Papersystems offers a wide selection of paper industry equipment with industry-leading technology.

Learn more about the BW Papersystems equipment and products offered.

Click Here
With the acquisition of the ServoPro we have notably reduced the set up time and also increased the productivity of the machine both in quality and quantity.
Luca Lazzaroni, CEO of Icierre Pack, Italy
Contact Banner